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JPXRT Coal Gangue Sorting System

The JPXRT coal-gangue intelligent picking system is a new generation of intelligent picking equipment for blocky coal-gangue, based on advanced imaging and artificial intelligence technology. Using material characteristics acquired by a spectral imaging system, it automatically analyzes and identifies coal and gangue, controlling high-pressure air to blow the target, realizing fully automatic raw coal picking. The system integrates mechanics, automatic control, and nuclear physics; it mainly consists of a main conveyor belt, a queuing system, a detection and control system, and an execution system.

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86-731-88832863

Email:

junpkj@163.com

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JPXRT Coal Gangue Sorting System

Product Parameters

JPXRT2000

JPXRT2000
Main equipment weight 12.5t
Main equipment dimensions 8410×3640×2460mm
Mainframe conveyor belt width 2000mm
Processing particle size +10-300mm
Power consumption 25kw/h
Working power supply 380V(AC)
Control system power supply 220V(AC)
Capacity 80-300t/h

JPXRT2000M

JPXRT2000M
Main equipment weight 23.5t
Main equipment dimensions 8200×6400×2450mm
Mainframe conveyor belt width 4000mm
Processing particle size +10-300mm
Power consumption 50kw/h
Working power supply 380V(AC)
Control system power supply 220V(AC)
Production capacity 160-600t/h

Application Scenarios

Suitable for gangue removal in raw coal preparation workshops Suitable for pre-gangue removal in coal transportation stations Suitable for gangue removal in the renovation of old mine coal buildings
Suitable for coal and gangue picking in arid and frigid regions Suitable for pre-treatment of materials in coal washing plants  

 

 

Picking Principle

 

Application Process

Raw coal mined from coal mines is transported to the coal preparation plant (or coal yard), screened and sorted by size using a roller screen, and then fed into the picking machine via a vibrating feeder for coal and gangue separation. The separated gangue is discharged via a conveyor belt to the gangue filling site, and the coal is transported via a conveyor belt to the coal bin.

 

 

Product Value and Significance

  • Reduces the transportation volume of gangue, saving transportation costs;
  • Effectively reduces the amount of gangue entering the subsequent system, improving the processing capacity of the existing washing and selection system;
  • Effectively reduces gangue crushing energy consumption and the generation of secondary coal slime, reducing wear and tear on equipment, pipelines, and chutes, benefiting coal slime picking and coal slime water treatment, and reducing the consumption of flotation agents and flocculants;
  • Effectively reduces the load and energy consumption of subsequent operations, lowering operating costs. 
     

Core Value

20,000,000-50,000,000 
Annual Direct Economic Benefits

15,000,000 
Reduced Infrastructure Investment

2/3 
Reduced Circulating Water Usage

3/4 
Reduced Carbon Dioxide

2-4 yuan/t 
Operation and Maintenance Costs

Water Resource Savings

Reduced Subsequent Coal Preparation Energy Consumption

Improved Coal Preparation Plant Capacity

Supports the National Dual Carbon Strategy

Reduced Chemical Usage

 

 

Product Advantages

 

Advantage One

High Intelligent Picking Efficiency

Intelligent picking technology can improve gangue removal capacity and efficiency, reduce ineffective gangue transportation, increase lump coal recovery rate, release the production capacity of coal preparation plants and mines, and reduce subsequent production costs.

Advantage Two

AI Technology for Precise Screening

Utilizes unique millisecond-level JPSUPER® computer algorithms and artificial intelligence technology, with a gangue content in coal <1%.

Advantage Three

High-Efficiency Collection with Wide Particle Size Range

Employs high-resolution image acquisition devices and imported high-speed spray valve devices, with a gangue ejection rate ≥98% and a picking particle size range of +10-300mm.

Advantage Four

High Safety Standards in Application

Designed and manufactured independently in accordance with national standards, key components are selected from internationally renowned brands, with explosion-proof and coal mine safety certifications, and a dust removal system.

Advantage Five

Waterless Picking for Greater Environmental Protection

Physical sorting, no other medium required, only electricity is needed, no water picking, energy saving and emission reduction, avoiding environmental pollution.

Advantage Six

More Intelligent Operation and Use

Realizes one-button start-up, one-button coal selection, etc., only one operator is needed for equipment operation, reducing labor and improving enterprise economic benefits.

Category:

Intelligent picking

Keyword:

Jumper Technology

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Jumper explores with global customers

Jumper Technology is willing to join hands with global partners to open a new chapter of intelligent resource selection, driven by AI+ to promote innovative development, making resource utilization more intelligent, greener, and more efficient

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